Procesess
Product Development
The apparel product development stage begins when a conceptual garment design is received from the client, marking the initial stage of introducing a new style. In this process, we convert a sketch or design into a two-dimensional patterns and are crafted to embody the design, cut out, and assembled into a prototype. This prototype undergoes review and revision until a sample is approved. Progressing to manufacturing, the product development team conducts grading before placing the pattern pieces in a lay plan or marker, ready to be cut from bulk cloth, and the garment parts are then sent for manufacturing.
+ At Pimaplus we don’t have limitis and can have any garment type developed and produced.
Fabric Knitting
At Pimaplus we can have all the below knit types, in different fibers and yarn counts to get different fabric weights/densities according what clients require:
Knit Types: Simple Jersey, Slub Jersey, Interlock, Rib, Simple Pique, Double Pique, Lacoste Pique, French Terry, Fleece, Waffle, Mini-Jacquard, Jacquard, etc.
Fibers: Peruvian Pima cotton, Supima cotton, Tanguis cotton, Upland cotton, Modal, Polyester, Nylon, Acrylic, Rayon, Viscose, Tencel, Silk, Alpaca, etc.
Yarn Counts to get different fabric weights/densities: 6/1, 8/1, 10/1, 20/1, 24/1, 30/1, 36/1, 40/1, 44/1, 50/1, 60/1, 70/1
+ We have capacity to have 10 tons of fabric knitted monthly.
Fabric Dyeing
We can do Yarn dyeing and Piece Dyeing.
Yarn Dyeing is the process of dying yarns before knitting them into fabric and Piece dyeing is the technique of coloring cloth after it has been knitted.
We can have customized colors based on Pantone codes provided by clients or also on physical swatches.
+ We have capacity to have 10 tons of fabric or yarn dyed monthly.
Cutting
Cutting out the pieces of the garment from multiple fabric layers with the help of a cutting template or marker.
+ We have capacity to cut 3000 garment pieces per day.
Sewing
Sewing is done by putting the cut pieces together and joining into a whole garment; sewing is the most importat process in apparel industry. We have available all type of sewing machines to assemble from basic t-shirts to full fashion garments.
+ We have capacity to sew up to 3000 garment pieces per day.
Printing
At Pimaplus we can do All the different methods of printing in the textile industry:
Screen Printing: We can do all techniques: Water-based ink, Plastisol, Discharge, Flock, Foil, 3D, Puff, Glitter, Caviar among others.
Roller or Rotary Printing: We can do all-over printing on fabrics with this method and in up to 8 colors.
Digital Printing: We use the best digital printing machines in the industry to Print on Fabric to get high quality and full color prints on cotton fabrics.
DTG and DTF Printing: Although they are still not massive printing methods for us, we also can do these types of full color digital prints if required on Cotton fabrics.
Sublimation: We use the best digital printing machines in the industry to Print on Fabric to get high quality and full color prints on synthetic fabrics such as fabrics made of Polyester or Nylon.
+ We have capacity to print up to 3000 garments per day or the equivalent when printing on fabric.